Meat Rendering & Bone Meal
MAGNETS DESIGNED FOR YOUR TOUGHEST APPLICATIONS IN RENDERING
Magnattack® Global has developed a range of magnetic separators, designed to provide effective metal fragment control in difficult rendering applications.
From prevention of damage to processing equipment (such as grinders) to final product purity, we can help you increase metal fragment control in your rendering plant.
Magnattack® Magnetic Separators designed for meat and bone meals are proving effective in removing contamination including ferrous metal, work-hardened stainless-steel fragments, and magnetic stone.
WHY INCREASE FOREIGN METAL CONTROL?
Reducing the level of physical metal contamination in your meat meal product has many advantages, some of which include:
- Increase product purity and product $ value
- Improve meat meal quality
- Meet requirements for export grade and pet food criteria processing
- Secure long-term relationships and ensure client satisfaction
- Protect brand and reputation
- Reduce risk of product recall and consequent financial loss
- Help meet stringent industry and export standards
- Compliance to global quality assurance regulation
- Protection of pets and livestock
- Downstream machinery and plant protection
MAGNETIC SEPARATORS SUITED TO RENDERING APPLICATIONS
The flow properties of MBM presents a serious challenge to most conventional magnets found in a rendering facility. This is due to the harsh environments of these facilities, including heat, humidity, fats, dust, abrasive product, and magnets not being designed to cope and thrive in these conditions.
Magnattack® RE80® Magnetic Separators have proven valuable for many meat rendering companies in controlling foreign metal. Common applications for the Magnattack® range of magnetic separators include:
- Meat and bone meal
- Feather meal
- Poultry meat
- Protein meals
- Other similar by-product/offal applications
- Liquid rendering applications
All Magnattack® products are certified to 11,000 Gauss minimum and are available with Dura-Slik® Abrasion Reduction Technology.
MAG-RAM® SELF CLEANING MAGNETIC SEPARATOR
The RE80® Mag-Ram® is a versatile and robust automatic self-cleaning grate magnet which provides continuous extraction of metal fragments without the need for operators to halt production.
The Mag-Ram® is typically installed at raw material intakes after initial screening magnets and at bulk out-loading/packing locations.
Main benefits of the Mag-Ram® include:
- Ability to achieve a high level of product security and hygienic metal fragment control
- Zero downtime during production for cleaning
- Low, economical, and simple maintenance
- Minimal material build-up and blockage
- Reduction of WHS risks caused from cleaning heavy grate magnets
DUAL ROUND NOSE RETENTION SEPARATORS
RE80® Dual Round Nose Retention Separators consist of 2 x High Strength Plate Magnets, complete with 11,000 Gauss Bar Magnets, positioned on opposite sides of a stainless steel housing. The system is engineered specific to achieve maximum product stream coverage without causing blockage in difficult to flow ingredients.
It is successful in difficult to flow materials, such as MBM (meal mixes), offal, and prior to fat presses, grinders, and extruders
RAPIDCLEAN® GRATE MAGNET
The RE80® Rapidclean® is an easy-to-clean grate magnet that is popular in small meal bag packing applications. With cleaning operation conducted wholly outside of the product zone and the absence of stainless steel sleeves, the Rapidclean® is a hygienic alternative to conventional sleeved grate magnets.
Rapidclean® units are available with in-built adjustment to allow for difficult to flow meat and bone meals.
SPHERICAL PNEUMATIC TRANSFER MAGNET
The RE80® Spherical Magnetic Separator is effective in removing metal contamination from blow, vacuum, gravity, and pneumatic transfer lines. The aerodynamic design of this Magnattack® system enables efficient extraction of metal from powder lines, without experiencing bulk density problems.
The Spherical Magnet is considered a more hygienic and superior alternative to traditional Bullet Magnets.
LIQUID PRESSURE PIPELINE SEPARATOR
The RE80® Pressure Pipeline Separator (PPS) is designed to intercept the flow of liquid product lines then extract and retain foreign magnetic fragments. The PPS provides efficient magnetic separation for food safety without leaks, blockage, or distortion, and successfully overcomes many of the issues experienced with conventional Liquid Trap/Finger Pot Magnets.
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Patents and patents pending.