Emulsion and Slurry Pipeline Separator
The Magnattack® Emulsion & Slurry Pipeline Separator is an inline magnetic separator designed for high-viscosity liquid food & slurry applications. It ensures pipeline safety by providing effective management of foreign metal contaminants. The pipeline magnets intercept the product flow and efficiently remove metal debris, including work-hardened stainless steel and stone particles.
Overview
The Magnattack® Emulsion & Slurry Pipeline Separator is an efficient, sanitary, and advanced magnetic separation system to extract tiny metal fragments from thick and viscous liquids, slurries, and emulsion lines. Equipped with robust, high-intensity +11,000 gauss Acutex® Magnet Probes, this separator intercepts the product flow to effectively remove metal fragments, including work-hardened stainless steel and stone particles.
This magnetic separator’s uniquely designed probes allow viscous emulsions and slurry products to move around the magnet with minimum resistance to flow. The peak of the probe ensures that collected magnetic fragments are washed to the back of the probe, which greatly reduces the risk of recontamination caused by the impact of the product flow.
For operators seeking an upgrade from the standard Acutex Probe, the Swift-Clean® Acutex Probe delivers unmatched flexibility, reliability, and ease of use for maintaining a clean and efficient system. Designed for ultimate convenience, this innovative probe enhances functionality with effortless cleaning options.
The Swift-Clean Acutex Probe can be easily removed from the system for out-of-stream cleaning. Once removed from the process, simply retract the plunger to initiate the demagnetization process and detach metal particles from the probe. During a clean-in-place CIP operation, retract the plunger to detach magnetic fragments from the magnet and allow them to flow downstream to an isolated area away from the product, effectively cleaning the magnet without requiring the probe magnet to be removed.
The patented Emulsion & Slurry Pipeline Separator is a versatile, sanitary, and easy-to-clean solution that will prevent leaks and blockages, ensuring minimal pressure buildup and enhancing emulsion pipeline safety.
Key Features and Benefits:
- Large diameter Acutex® Probes with a unique design for effective separation and retention of foreign metal fragments in high-viscosity products
- Locking access tabs and an optional tethered handle for operator safety
- Eccentric coned body, which allows for no pooling areas or pockets in horizontal applications
- Magnet housing body is engineered to maintain pressure and open area while achieving exceptional product-to-magnet contact
- Variety of sanitary inlet/outlet fittings are available
- Protection against metal fragment issues and product complaints
- Swift-Clean® Acutex® Probe upgrade is available and beneficial for maintaining a clean and efficient system
Applications
- Meat products including ground meat, sausage mince, turkey and chicken processing, offal, MDM/MSC/MST, etc
- Wet pet food slurry products
- Viscous dairy liquids such as cheese, ice cream, etc
- Pastes and purees
- Bakery applications, including batter mixes, pie fill mixes, and shortening
Install Options
- Can be installed in horizontal, sloping, or vertical pipelines
- Inline probe-style models for 1″ – 6″ (25 mm – 152 mm) pipelines
- Suitable for highly viscous emulsions and slurries, including products with lumps up to .4″ (10 mm)
- High-intensity RE80®HT magnet elements operate at peak strength in high-temperature liquid and CIP applications, enduring temperatures up to 302°F (150°C)
- Suitable for positive pressure and suction lines
- Dura-Slik® Abrasion-Reduction Technology is available to reduce wear in harsh applications
Certifications
- Certified by HACCP International. Fully compliant with HACCP International Food Safety Standard 0909MAGSEP 2-2021
- USDA Acceptance Certification is available for use in Meat, Poultry and Dairy applications
- FDA
- CE Mark
Brochures
Accessories
Need Accessories or Replacement Parts?
If you need accessories or replacement parts for your Magnattack® equipment, simply reach out to our team for assistance. Contact us through our website or give us a call to discuss your specific needs, and we’ll ensure you receive the right parts quickly to keep your systems running smoothly.Contact Our Team
Need Safety Stickers or Signs?
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Case Study
Safeguarding Pet Food: Advanced Magnets Eliminate Contamination Risks Across North America
Magnattack Global helped a major North American pet food manufacturer enhance metal fragment control in their emulsion lines, reducing contamination risks and improving product safety with RE80®HT Emulsion & Slurry Pipeline Separators and ongoing magnet validation support.
Case Study
Australian Pet Food Manufacturer Enhances Metal Control with Advanced Magnets
A pet food manufacturer in northern Australia enhanced foreign metal control and product safety by installing advanced Magnattack® magnetic separators, including RE80® Emulsion & Slurry Pipeline Separators, tailored to their dry and wet processing lines.
Your Questions Answered:
Emulsion & Slurry Pipeline Separator
We understand that choosing the right product is an important decision, and you may have questions along the way. This FAQ section is here to provide clear, concise answers to the most common questions about the Emulsion and Slurry Pipeline Separator.
Whether you’re looking for details about its features, installation, maintenance, or troubleshooting, we’ve got you covered. If you don’t find what you’re looking for, feel free to reach out to our team—we’re always here to help!
Explore the FAQs below to get started.
What is the average weight of a complete unit?
Average weight of 36 lbs (16.32 kg) but varies based on the unit being installed.
What makes a Magnattack magnet probe ideal for processing thick products?
Magnet probes from Magnattack are manufactured with the highest quality material available to ensure that it will maintain its strength for several years. The structural integrity associated with thinner diameter magnets in thick products, such as slurries, will bend the probes and break them causing exposure to toxic materials and leakage into the product flow.
What is the heat temperature rating of the probes?
Magnattack RE80HT models can withstand product and CIP cleaning temperatures up to 302°F (150°C).
What makes the Acutex Probe Magnet unique?
The Acutex Probe Magnet is exclusively offered by Magnattack. Its unique hydrodynamic design provides a laminar product flow path around the magnet, minimizing pressure backup. Additionally, it guides captured metal fragments to the back of the probe, where they are securely held on the magnet in the low pressure zone, keeping them away from the direct impact of the flow and lowering the risk of recontamination. The Acutex probe magnets, which are highly sanitary, will also help prevent product bridging and build-up.
What is the average weight of a magnetic probe?
Average weight is 3.3 lbs to 10 lbs (1.5 kg to 4.5 kg) but varies based on the length of the bar.
Talk to an Expert
Got a question or need a quote? Our Magnattack experts are here to offer fast, personalized guidance for all your magnetic separation needs. Simply fill out the form below, and one of our specialists will quickly reach out to assist you.