Rapidclean® Rotary Magnetic Separator
Equipped with RE80® magnetic bar technology, its rotary action prevents process stream bridging and effectively breaks down soft lumps and sticky materials. This design also addresses product flows that are prone to plugging and bridging in stationary magnetic grates.
Overview
The Magnattack® Rotary Grate Magnetic Separators are engineered to remove ferrous and magnetic particles from product flows prone to clogging and bridging in stationary magnetic grates. Its rotary action prevents product bridging within the process stream and helps break up soft lumps and sticky materials. Utilizing unique RE80 Bar Technology, the Magnattack Rapidclean® Rotary Magnet design enhances product-to-magnet contact, offering a superior performance compared to conventional grate magnets.
Key Features and Benefits:
- Open-ended magnet bars with over 11,000 gauss and rotary action to provide maximum separation efficiency
- Hygienic design eliminates plugging of challenging materials and prevents areas of product buildup
- Robust to withstand cleaning and product temperatures up to 302°F (150°C)
- Magnets are cleaned entirely outside of the product zone, effectively minimizing the risk of recontamination
- The push tool or pull disc cleaning feature streamlines the cleaning process, saving operator time
- Exceptionally hygienic
- Dura-Slik® Abrasion-Reduction Technology option is available to reduce wear in abrasive applications
Applications
- Dairy and pharmaceutical powders, such as lactose and infant formula
- Dry ingredients such as starch powders, cheese powders, and bulk materials
Install Options
- Incoming raw material and bulk intakes following initial screening
- Prior to critical and expensive processing equipment and metal detectors
- Discharge of screw conveyors, elevators, flowveyor, and blenders
- Inlet and exit of rotary valves
- Upstream of all packing operations and bulker filling
- Shaft seals and wiper rings built from FDA plastics
Certifications
- Certified by HACCP International. Fully compliant with HACCP International Food Safety Standard 0909MAGSEP 2-2021
- FDA
Brochures
Accessories
Rapidclean® Cleaning Tool
The Magnattack® Rapidclean Cleaning Tool is a quick and efficient solution for removing contaminants from grate and grid magnets. Its user-friendly design ensures fast, safe, and thorough cleaning, minimizing downtime and maintaining optimal system performance.
Rapidclean® Cleaning Tray
The Rapidclean Cleaning Tray provides a safe and efficient way to collect and dispose of metal contaminants during magnet cleaning, ensuring easy and sanitary handling.
Need Accessories or Replacement Parts?
If you need accessories or replacement parts for your Magnattack® equipment, simply reach out to our team for assistance. Contact us through our website or give us a call to discuss your specific needs, and we’ll ensure you receive the right parts quickly to keep your systems running smoothly.Contact Our Team
Need Safety Stickers or Signs?
Request safety labels and warning signage for your Magnattack® equipment by contacting our team today.Contact Our TeamYour Questions Answered:
Rapidclean Rotary Magnetic Separator
We understand that choosing the right product is an important decision, and you may have questions along the way. This FAQ section is here to provide clear, concise answers to the most common questions about the Rapidclean Rotary Magnetic Separator.
Whether you’re looking for details about its features, installation, maintenance, or troubleshooting, we’ve got you covered. If you don’t find what you’re looking for, feel free to reach out to our team—we’re always here to help!
Explore the FAQs below to get started.
Why are the bars of this magnet only mounted on one end?
Magnattack incorporates its exclusive Rapidclean principle, making it compatible with the Rapidclean wiper tool. This allows contaminants to be pushed along the length of the bar to the non-magnetic fixed end using the specially provided cleaning tool. The main objective is to streamline the cleaning process, offering a more efficient solution than traditional rotary-style magnets, while minimizing direct operator contact with the magnet’s working surface.
In which applications would a Rotary Magnet be most beneficial?
Rotary magnets are more effective for hygroscopic powders that are difficult-to-flow. The agitation from the magnet helps prevent bridging and dislodges excess powder buildup to maintain throughput efficiency.
What are the chances of dust leakage?
The Rapidclean Rotary Magnet features a unique air-purged seal to prevent passage from internal or external transfer. The rotary seal maintains a low pressure of 10-15 psi, which places positive pressure on the sealing surface for maximum efficacy.
What is the significance of the cone on the end of the magnet bar?
The cone at the end of the magnet bar provides structural support for longevity of the magnet strength. The base cone also aids the cleaning process, as this shape allows contaminants to be pushed up onto the low strength area of the cone where they can be released from the magnet during cleaning.
What is the weight of the Rapidclean Rotary Magnet?
Depending on unit size and whether entire unit is included, the weight ranges from 33 lbs up to 165 lbs (15 kg up to 75 kg).
Talk to an Expert
Got a question or need a quote? Our Magnattack experts are here to offer fast, personalized guidance for all your magnetic separation needs. Simply fill out the form below, and one of our specialists will quickly reach out to assist you.