Rapidclean™ Hygienic Grate Magnet

THE REVOLUTIONARY EASY-CLEAN HYGIENIC MAGNETIC SEPARATOR

ROBUST. SAFE. COMPACT.

The RE80™ Rapidclean™ Grate Magnet provides superior magnetic separation in dry food product lines such as flour, sugar, grain, and similar ingredients.

This grate-magnet-in-housing system was originally designed by the Magnattack™ R&D team to overcome disadvantages experienced by existing conventional grate magnet technology in the food industry, including stainless-steel magnet sleeves, safety issues, and cleaning difficulties. It stands out from other grate magnet designs with its sanitary dust-tight housing and a cleaning operation that is performed wholly outside of the product stream, reducing recontamination risks.

The Rapidclean™ system uses a combination of various bar diameters, door designs, and sizes to suit many variables. Units can be custom-made to suit your individual applications.

SWING-AWAY STYLE RAPIDCLEAN™

Swing-Away Style Rapidclean™ Grates are designed to minimize spillage and assist with access to low headroom/limited space installations, whilst still maintaining key hygienic and sanitary cleaning capabilities necessary in food and dairy processing.

STAINLESS-STEEL SCREEN DRAWERS

Removable SS screen drawers are available to assist in filtering out large, non-magnetic contaminants from the product flow (for example, stray paper and other debris from intakes/paper bag dumping). The screen is positioned above the magnet bars and also assists with consistent distribution of product and reducing the effects of abrasion.

KEY BENEFITS & FEATURES

  • Captive drawer design and hygienic ledge-free interior housings prevent build-up and contamination of sensitive product
  • Blockage and flow problems solved with open-ended magnetic bars and optionally adjustable bar centers
  • Flexible design allows for unexpected increased throughput
  • Maximum product-to-magnet coverage
  • Captive door closing devices prevent contamination risks
  • Superior separation efficiency and product purity
  • Safe removal of metal contamination including work-hardened stainless-steel and stone
  • Prevention of damage to downstream processing equipment
  • Protect brand reputation and integrity
  • High-intensity RE80™ and RE80™HT magnet elements
  • Certified to +11,000 Gauss
  • Dura-Slik™ Abrasion-Reduction Technology to reduce wear in harsh applications

RAPIDCLEAN™ EASY-CLEAN ADVANTAGE

  • Single bar cleaning ensures no risk of drawer jamming – a problem typically and regularly experienced with multi-bar cleaning methods and sleeved grate magnets
  • Ability to fully inspect magnet bars before they are returned to the product flow – essential for reducing recontamination risks and maintaining hygienic magnetic separation
  • Withstands cleaning temperatures of up to 150°C/302°F
  • Rapidclean™ quick-release magnetic door closure prevents high leakage of powder and product when opened for cleaning
  • Self-supporting & lightweight design – no heavy lifting required
  • Low maintenance and easy to inspect collected magnetic contamination
  • Cleaning reinforced well outside of the product zone to avoid the risk of recontamination
  • The Rapidclean™ Cleaning Tool & Tray assist with safe cleaning of magnet bars and collection of metal fragments

APPLICATIONS & INSTALL OPTIONS

  • Dry ingredients such as flour, rice, and grain mills, sugar production, coffee processing, starch processing, bulk out-loading, and ingredients manufacture
  • USDA accepted models available for dairy and lactose powders, pharmaceutical powders, infant formulas, and other sensitive products
  • Solutions for low headroom applications, with only 6.8"/175mm or less required
  • Optional vibrating motor retrofit assists with breaking up difficult-to-flow and sticky product
  • Offering increased product security on outgoing products, the Rapidclean™ can be installed
    • At the inlet of rotary valves
    • Upstream of all packing operations and bulker filling
    • Discharge of screw conveyors, elevators, flowveyors, and blenders
    • Prior to metal detectors (reduce rejection rate)
    • Prior to expensive processing equipment (reduce damage and downtime for repair)

CERTIFICATIONS

HACCP CE

Certified by HACCP International. Fully compliant with HACCP International Food Safety Standard 0909MAGSEP 1-2010 for peace of mind and assurance of quality.

USDA Dairy Accepted.

Patents approved and patents pending.

SAFETY WARNING

Caution: persons with cardiac pacemakers or other sensitive devices implanted in their bodies should not come within 300mm/12” of magnets.

Full safety warning and video.

CONTACT US

Are you serious about food safety? Do you need maximum control over foreign metal?

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