RAPIDCLEAN™ Easy-Clean Hygienic Magnetic Grate System

The revolutionary easy-clean hygienic magnetic grate system.

ROBUST. SAFE. COMPACT.

The RAPIDCLEAN™ system was custom designed by our R&D team to overcome disadvantages experienced by our customers with existing grate magnet technology, including WHS issues caused by heavy magnet equipment and difficult multi-bar cleaning designs.

MAGNATTACK™ developed an improved versatile grate magnet system designed to enhance metal fragment control and extraction of foreign body items for increased food safety. The system uses a combination of various bar diameters, door designs, and sizes to suit many variables.

MAGNATTACK™ have recently released a NEW Swing-Away Style RAPIDCLEAN™ to minimize spillage and assist with access to low headroom installations, whilst maintaining key hygienic and sanitary cleaning capabilities necessary in todays food and dairy requirements.

KEY BENEFITS & FEATURES:

  • High intensity RE80™ and RE80™HT magnet elements are seal welded and vacuum resin encapsulated to optimize strength life and magnetic retention over time – RE80™ magnet elements proven records of maintaining 10-11,000 gauss magnet strength for 12+ years.
  • Captive drawer design and hygienic ledge-free interior housings prevent build-up and contamination of sensitive product.
  • Blockage and flow problems solved with open-ended magnetic bars and optional adjustable bar centers – these allow for unexpected increased throughput and increased product-to-magnet coverage versatility.
  • Self-supporting design – no heavy lifting required, which greatly reduces common WHS issues with operators handling, removing, and cleaning heavy grate magnets.
  • Captive door closing devices prevent contamination risks with loose wing nuts and other door closing devices.

RAPIDCLEAN™ EASY-CLEAN ADVANTAGE:

  • Single bar cleaning with the effective RAPIDCLEAN™ Push Tool ensures no risk of drawer jamming and also allows for versatility with adjustable bar centers. Jamming is a problem typically and regularly experienced with multi-bar cleaning methods.
  • RE80™HT models are safe for use in high-temperature applications, with the ability to withstand cleaning temperatures of up to 150°C/302°F.
  • RAPIDCLEAN™ quick-release magnetic door closure prevents high leakage of powder and product when opened for cleaning.
  • Low maintenance and easy to inspect collected magnetic contamination
  • Cleaning reinforced well outside of the product zone to avoid the risk of recontamination.
  • A complimentary RAPIDCLEAN™ Push Tool is now provided with all RAPIDCLEAN™ units.
  • Optional RAPIDCLEAN™ Cleaning Tray is available to assist with cleaning.

APPLICATIONS & INSTALL OPTIONS:

  • Commonly installed in flour, rice and grain mills, sugar production, coffee processing, starch processing, bulk out-loading, and ingredients manufacture.
  • USDA accepted models available for dairy and lactose powders, pharmaceutical powders, infant formulas, and other sensitive powders.
  • Solutions for low headroom applications, with only 6.8"/175mm or less required!
  • Optional vibrating motor retrofit assists with breaking up difficult-to-flow and sticky product.
  • Offering increased product security on outgoing products, the RAPIDCLEAN™ can be installed on:
    • Inlet of rotary valves
    • Upstream of all packing operations and bulker filling
    • Discharge of screw conveyors, elevators, flowveyors, and blenders

CERTIFICATIONS:

HACCP USDA CE

Fully compliant with HACCP International Food Safety Standard 0909MAGSEP 1-2010 for peace of mind and assurance of quality.

Patents approved and patents pending.

RAPIDCLEAN™ Media

Videos

RAPIDCLEAN™

Documents

RAPIDCLEAN™ Grate Magnet Technical Data Sheet
RAPIDCLEAN™ Grate Magnet for Dairy Technical Data Sheet

Proposal Form

Need a quote? Please fill in the form below and a qualified MAGNATTACK™ technician will be in contact with you as soon as possible.