Home /
Meat Rendering & Bone Meal

Meat Rendering & Bone Meal

Mag-Ram® Self-Cleaning Magnetic Separator

Mag-Ram® Self-Cleaning Magnetic Separator installed

Internal view of Mag-Ram® Self-Cleaning Magnet System

Spherical® Pneumatic Transfer Magnet for powder conveying

Spherical® Pneumatic Transfer Magnet installed

Metal collected by a Spherical® Pneumatic Transfer Magnet for protection prior to silo storage

Magnattack® Plate Magnet installed for protection of grinder

Magnattack® Dual Round Nose Plate Magnet installed for hydroscopic meal

MAGNETS DESIGNED FOR YOUR TOUGHEST APPLICATIONS IN RENDERING

Magnattack® Global has developed a range of magnetic separators, designed to provide effective metal fragment control in difficult rendering applications.

From prevention of damage to processing equipment (such as grinders) to final product purity, we can help you increase metal fragment control in your rendering plant.

Magnattack® Magnetic Separators designed for meat and bone meals are proving effective in removing contamination including ferrous metal, work-hardened stainless-steel fragments, and magnetic stone.

WHY INCREASE FOREIGN METAL CONTROL?

Reducing the level of physical metal contamination in your meat meal product has many advantages, some of which include:

Increase product purity and product $ value
Improve meat meal quality
Meet requirements for export grade and pet food criteria processing
Secure long-term relationships and ensure client satisfaction
Protect brand and reputation
Reduce risk of product recall and consequent financial loss
Help meet stringent industry and export standards
Compliance to global quality assurance regulation
Protection of pets and livestock
Downstream machinery and plant protection

MAGNETIC SEPARATORS SUITED TO RENDERING APPLICATIONS

The flow properties of MBM presents a serious challenge to most conventional magnets found in a rendering facility. This is due to the harsh environments of these facilities, including heat, humidity, fats, dust, abrasive product, and magnets not being designed to cope and thrive in these conditions.

Magnattack® RE80® Magnetic Separators have proven valuable for many meat rendering companies in controlling foreign metal. Common applications for the Magnattack® range of magnetic separators include:

Meat and bone meal
Feather meal
Poultry meat
Protein meals
Other similar by-product/offal applications
Liquid rendering applications

All Magnattack® products are certified to 11,000 Gauss minimum and are available with Dura-Slik® Abrasion Reduction Technology.

MAG-RAM® SELF CLEANING MAGNETIC SEPARATOR

The RE80® Mag-Ram® is a versatile and robust automatic self-cleaning grate magnet which provides continuous extraction of metal fragments without the need for operators to halt production.

The Mag-Ram® is typically installed at raw material intakes after initial screening magnets and at bulk out-loading/packing locations.

Main benefits of the Mag-Ram® include:

Ability to achieve a high level of product security and hygienic metal fragment control
Zero downtime during production for cleaning
Low, economical, and simple maintenance
Minimal material build-up and blockage
Reduction of WHS risks caused from cleaning heavy grate magnets

DUAL ROUND NOSE RETENTION SEPARATORS

RE80® Dual Round Nose Retention Separators consist of 2 x High Strength Plate Magnets, complete with 11,000 Gauss Bar Magnets, positioned on opposite sides of a stainless steel housing. The system is engineered specific to achieve maximum product stream coverage without causing blockage in difficult to flow ingredients.

It is successful in difficult to flow materials, such as MBM (meal mixes), offal, and prior to fat presses, grinders, and extruders

RAPIDCLEAN® GRATE MAGNET

The RE80® Rapidclean® is an easy-to-clean grate magnet that is popular in small meal bag packing applications. With cleaning operation conducted wholly outside of the product zone and the absence of stainless steel sleeves, the Rapidclean® is a hygienic alternative to conventional sleeved grate magnets.

Rapidclean® units are available with in-built adjustment to allow for difficult to flow meat and bone meals.

SPHERICAL PNEUMATIC TRANSFER MAGNET

The RE80® Spherical Magnetic Separator is effective in removing metal contamination from blow, vacuum, gravity, and pneumatic transfer lines. The aerodynamic design of this Magnattack® system enables efficient extraction of metal from powder lines, without experiencing bulk density problems.

The Spherical Magnet is considered a more hygienic and superior alternative to traditional Bullet Magnets.

LIQUID PRESSURE PIPELINE SEPARATOR

The RE80® Pressure Pipeline Separator (PPS) is designed to intercept the flow of liquid product lines then extract and retain foreign magnetic fragments. The PPS provides efficient magnetic separation for food safety without leaks, blockage, or distortion, and successfully overcomes many of the issues experienced with conventional Liquid Trap/Finger Pot Magnets.