GP Bulk-Flow X-Ray Inspection Systems
GP Bulk-Flow X-Ray Inspection Systems are designed for the inspection of high-volume, free-flowing products. Utilizing advanced X-ray technology and AI-powered inspection capabilities, these systems detect and remove contaminants, foreign materials, and product defects while maintaining high production throughput. Suitable for harvested food products and industrial materials, the GP series combines high detection sensitivity with precise air-blast rejection to minimize product waste and protect product quality.
Overview
Features
- Detects both metallic and non-metallic contaminants in bulk-flow products.
- AI-powered inspection algorithms identify low-density contaminants, organic foreign materials, and product quality defects.
- Advanced dual-energy detector technology provides high detection sensitivity and can identify contaminants as small as 0.3 mm.
- Precise, high-speed air-blast rejection system removes contaminants while minimizing product waste and rework.
- Optimized generator and detector configuration allows product settling prior to inspection and supports precise contaminant rejection at line speeds of up to 120 m/min.
- High-speed production capability supports belt speeds of up to 120 m/min and inspection throughput of up to 40,000 lbs per hour, helping maintain accurate inspection performance in high-volume applications.
- LED-lit inspection tunnel provides clear visibility during operation, allowing inspection activity to be monitored without interrupting production.
- Automated operation enables contaminant detection and rejection without continuous operator monitoring, helping improve efficiency and reduce labor requirements.
- AI-assisted defect detection helps identify internal product defects including shrinkage, decay, hollow nuts, insect damage, and broken pieces.
- User-friendly Windows-based interface enables simple operation, real-time product imaging, program management, and reporting.
- IP66-rated stainless steel construction is suitable for demanding production environments, with optional IP69K washdown configurations available.
- USB and Ethernet connectivity support data export and production reporting.
- Secure system access and support with password-protected controls and remote technical support to help protect system settings and maximize uptime.
- Enhanced product flow and durability with an extended drive platform and checkerboard tunnel surface designed to improve inspection accuracy, reduce product residue build-up, and support longer conveyor and motor life.
- Built with proven industrial components from leading suppliers, including VJT, Siemens, and Schneider, for long-term reliability and performance.
- Optional integrated vision system adds color and shape inspection to X-ray density analysis for enhanced quality control and contaminant detection.
Applications
Suitable for high-volume inspection of:
- Nuts and seeds
- Beans, pulses, and cereal grains
- Coffee beans
- Dried and dehydrated fruit
- Frozen fruits and vegetables
- Snack foods and snack mixes
- Candy and confectionery products
- Pasta and noodles
- Seafood products
- Pet food products
- Spices and dried herbs
- Plastic resins and rubber pellets
Contaminants & Defects Detected
The GP Bulk-Flow X-Ray System can detect and remove a wide range of foreign materials and product defects, including:
- Ferrous, non-ferrous, and stainless steel
- Glass
- Stone
- Ceramic
- Bone
- Hard plastic
- Hard rubber
- Shell fragments
- Wooden sticks
- Product fragments
- Hollow product
- Insect damage
- Product shrinkage and decay
GP BULK-FLOW X-RAY INSPECTION SYSTEMS
| XR-4080GP | XR-6080GP | |
|---|---|---|
| X-Ray Generator: | MAX 80kV, 350W | MAX 80kV, 350W |
| Inspection Width: | 400 mm | 600 mm |
| Inspection Height: | 50 mm | 100 mm |
| Conveyor Speed: | 10-120m/min | 10-120m/min |
| Operating System: | Windows | Windows |
| X-Ray Emissions: | < 1 μSv/h (CE standard) | < 1 μSv/h (CE standard) |
| IP Rating: | IP66 (washdown for tunnel/conveyor) | IP66 (washdown for tunnel/conveyor) |
| Working Environment: | Temperature: 32-104°F; Humidity: 30-90% | Temperature: 32-104°F; Humidity: 30-90% |
| Reject Options: | Integrated Precision Air-Blast | Integrated Precision Air-Blast |
| Power Supply: | 220V, 15A, 1PH, 1.5kVA | 220V, 15A, 1PH, 1.5kVA |
| Construction: | SUS 304 | SUS 304 |
| Operator Interface: | 17″ Full-Color Touchscreen HMI | 17″ Full-Color Touchscreen HMI |
| Data Export: | USB/Ethernet | USB/Ethernet |
Note: Product models and specifications are subject to change. For more information, contact Magnattack
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