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Optical Sorters

Optical sorters utilize advanced optoelectronic technology to detect and remove defective materials, contaminants, and foreign matter from bulk products. By identifying visual differences based on user-defined criteria, these systems can sort products by quality, grade, color, shape, size, and material composition while helping improve product quality, food safety, and operational efficiency.

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Overview

Optical sorters use advanced optoelectronic technology to inspect products as they pass through the system. Specialized lighting, cameras, and sensors analyze products based on user-defined criteria such as color, shape, size, and material composition. Products identified as defective or contaminated are automatically removed using high-precision air ejection systems, allowing for efficient, high-speed sorting and quality control with minimal manual intervention.

Features

  • Advanced optoelectronic technology detects and removes defective materials, contaminants, and foreign matter from bulk products.
  • AI-powered inspection algorithms and deep learning analyze products based on color, shape, size, and material composition.
  • LED, broad-spectrum, infrared, and near-infrared imaging help identify translucent materials and contaminants that may closely resemble the product being inspected.
  • High-precision ejection system removes rejected material while minimizing the loss of acceptable product.
  • Customizable inspection programs allow sorting criteria to be tailored to individual products and processing requirements.
  • Auto-learning functionality simplifies operation and helps reduce setup and adjustment time.
  • High-resolution camera technology detects subtle color variations and visual defects that may be difficult to identify manually.
  • Real-time data monitoring and remote diagnostic capabilities provide production visibility and support ongoing system performance.

Applications

  • Nuts and peanuts
  • Seeds, grains, rice, and beans
  • Spices and seasonings
  • Snack foods
  • Fresh, frozen, and dehydrated fruits and vegetables
  • Corn and other harvested products
  • Plastics and other bulk materials

Contaminants & Defects Detected

  • Glass
  • Plastic
  • Wood
  • Shells
  • Stones
  • Discolored product
  • Diseased product
  • Misshaped product
  • Foreign matter and impurities

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Talk to an Expert

Got a question or need a quote? Our contamination control specialists are here to provide fast, personalized guidance and help you find the right solution, from magnetic separation and metal detection to X-ray inspection, checkweighing, and optical sorting.

Contact us today and experience the reliability and responsiveness that sets us apart in supporting your success.

United States
(630) 994-3310

Australia & International
+61 2 4272 5527

New Zealand
099 424 897

South America
+54 9 2352 44-9007

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